How Are Wood Pellets Made For Grilling

How Are Wood Pellets Made For Grilling

How Are Wood Pellets Made For Grilling? Pellets or pellet fuel is a naturally occurring fuel made from crushed organic matter, industrial co-products, food waste, agricultural residues, crops, and old-growth forest wood.  

Wood pellet is the most common type of pellet fuel obtain from the wastes of woodworking known as sawdust. 

Size And Shape Of Wood Pellets For Grilling

Wood pellets are small in size and cylindrical in shape. Its length ranges from 10–20 mm with, diameters ranging from 5 to 10 mm produced from fine wood fibers. 

Uses Of Wood Pellets For Grilling

The fundamental use it as fuel, by putting them into the burner. However, it is use in residential houses to burn inside small stoves use for cooking or warming purposes. It can be use to replace charcoal, wooden planks, and oil, in different power-producing industries. It is also use in pet beddings manufacturing industries such as in horse stalls, mouse bed pellets, and litters, etc. to hold up their bodies when resting.

Production Process OF Wood Pellets For Grilling

On a general note, they are use by crushing the wood left or obtain during the process of furniture production, lumbar milling, construction and could also be obtain in the form of sawdust.

The whole procedure of wood pellet production consists of the following steps:

  1. Collection Of Essentials

All the essential materials required for making wood pellets are collect and gather in the pellet mills. The arrival of smaller or larger wooden planks and sawdust is usual.

  1. Wood Cutting And Its Shaping

Then, the wooden pieces are cut into the needed size, once the desire size is obtain, sent to the hammer mill. Here, the wooden pieces are shredded into thin fibers making them ready for their future shaping.

  1. Drying Procedure

After the wood is shred, it undergoes a drying procedure this step is very important. As there is a probability of the presence of wet wood. It became humid due to rain or during its transportation. For drying the woods, large drum-like machines are used that heat the shredded fibers cause the humidity to evaporate. These dryers very much function like your cloth dryers at home. This step is essential to ensure all wood is dry equally so that the end-product lacks any inconsistency whatsoever, keeping the standard of wood pellet production intact.

  1. Shaping Procedure

After passing the wood through drying chambers, it is pass through another chamber in this chamber, very high pressure is provide to the wood shreds that causes them bound together in a desire uniform shape. The chamber in which the shaping takes place contains holes through which the wood shreds are push through causes the wood pallets to achieve their standard cylindrical shape. During this process, shreds are available with constant heat.

  1. Cooling Process

Since pellets process at a constant high temperature of 200 degrees (93°C) makes them firmly bind together, it comes out very hot from the shaping chambers, need a certain amount of time for them to cool down. Cooling towers use to cool the pellets. After cooling, they store in a silo, tall cylinder-shaped tower usually sealed to prevent the atmospheric air into the tower, maintaining the pellet quality.

How Much Does It Cost To Cook With A Pellet Grill?

Pellet grills are considered to be one of the most cost-effective grills. The reason behind this is their efficient consumption of pellets per hour at all the settings. But if you are looking to compare pellet grills in monetary terms, read out the following details. 

Before we jump to the cost calculation, let’s don’t forget that weather conditions play a vital part in determining the pellet consumption and thus the hourly cost of running a pellet grill. 

A pellet grill costs you around $0.75 per hour during normal weather conditions. These calculations are for the pellet consumption of 1 pound per hour. 

This means that your twenty pounds of pellet bag will last for 20 long hours under smoke settings and for 6 hours for high heat settings. That’s enough for cooking food like ham that takes a day to cook. 

Do Wood Pellets Expire

People don’t prefer to buy pellets again and again and consider the idea of buying in bulk. But they are often concerned that pellets have an expiry date? Well, if you store the pellet properly in a dry place, it will last forever. However, moisture and wet environment are likely to affect the pellet. However, there is nothing like the expiration of the pellet. 

Do All Types Of Pellets Cost The Same

The pellet comes in a variety of types. So we cannot say that they cost the same for all the types. The pellets cost depends on the following factors:

  1. The brands that are selling the pellets 
  2. The type of wood used for pellets 
  3. The location where you are purchasing the pellets 

The type of wood and location are two important elements to determine the cost of pellets. If you buy pellets of high-quality wood, they will cost you higher obviously. Furthermore, the cost of dry pellets at locations where it’s difficult to find will likely be higher. 

Risk Factors Associated With Wood Pellet Production

The process of making of wood pallet contains the following hazards:

  • Wood pellets emit carbon mono oxide, a poisonous gas when stored in a silo. It was labeled fatal when several recorded incidents in storerooms and marines during its transportation.
  • During the shredding process of wood into fibers, it gives off a large amount of fine dust, which causes severe dust allergy among the workers.
  • Wood pellets are stored in bulk in tall, seal towers might cause their internal temperature to rise and give rise to an unshakeable smouldering fire. A smoldering fire is the hardest fire to put out.
  • The smouldering fire produces toxic carbon mono oxide gas increases the chances of explosion in the silo storage towers.


By-products take a long time to get process into the pellets that are ready for sale. The purpose of the whole procedure is to provide standard products to the buyers in place of coal. Also firewood unsafe for the ecosystem pellet manufacturers aim to supply products safe for both their health and the environment.


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