How To Replace Burner Tubes On Weber Grill

How To Replace Burner Tubes On Weber Grill

How To Replace Burner Tubes On Weber Grill? While Weber is best known for its charcoal barbecues, the company also produces a wide range of high-quality gas grills well-liked by customers. The burners are most likely to blame if your grill doesn’t heat up evenly or doesn’t heat up all the way. Here’s a tour to assist you in determining whether or not the burners need to be replaced, as well as how to go about doing so.

Is It Necessary To Replace The Burners

The first step is to determine whether or not your burners are beyond repair. Start by checking that the propane tank has adequate fuel, then use a water and dishwashing detergent solution to look for leaks in the fuel pipe. There’s a leak if you detect bubbles in the solution. You’ll need to order some inexpensive replacement grill components to correct the leak. After that, turn the burners up to high for 10 minutes. Look through the spider screens for any obstructions that might prevent propane from reaching the burner.

Resetting The Excess Flow Safety Device Is Another Option. To Do So

  1. Switch off all of the burners and the propane cylinder’s valve.
  2. Raise all burners to be high and wait one minute after disconnecting the regulator valve.
  3. Reconnect the regulator valve and turn the burners off again.
  4. Reconnect the tank’s valve and check the burners.

If these measures don’t work, your grill’s burners will need to be replaced. This is how you do it.

Lighting Is Simple With The RapidFire Chimney Starter

  • Measure out how much charcoal is determined in the formula utilizing the briquette scoop (which was incorporated free with your Weber charcoal grill) and fill the Chimney Starter.
  • Light three lighter solid shapes on the coal grind.
  • Position the Chimney Starter over the solid shapes.
  • Delay until flares show up at the highest point of the Chimney Starter. This is a sign that the coals are gleaming.
  • Shake the gleaming coals into the barbecuing containers (be careful with sparkles!) That’s it!

Lighting A Weber BBQ Grill

Gas grills don’t need any lighting materials aside from their gas fuel. Contrasted with charcoal, they are simpler to light, yet it’s vital to get the interaction right to ensure that you arrive at the ideal temperature for barbecuing.

This is the most ideal way to warm up your gas barbecue for the ideal grill:

  • First, open the cover, then, at that point, the gas chamber valve.
  • Turn the front/first regulator to ‘high’ and sit tight for a few seconds for the gas to collect in the start chamber.
  • Then, press the igniter button. The burner should begin consuming the first or second time you press it. When the main burner warms up, turn the accompanying burners to ‘high’ as well.
  • Close the cover and preheat the grill to the ideal temperature.
  • Put your food on the cooking grate. Change the gas supply to the burners to the temperature indicated in the formula and needed for the cooking technique.

Weber Grill Burner Replacement

  1. Purchase the correct Weber grill components. To ensure that you order the correct burners, you’ll need your model number. To save money, you may purchase grill components online or see if your local hardware shop has them on hand.
  2. Now, turn off the propane tank’s valve and detach the cylinder, as well as the cooking grates and flavorizer bars, from the tank.
  3. Remove the screws that are holding the control panel in place.
  4. With a pair of pliers, loosen the burners by rotating the nut beneath.
  5. Remove the burner and tube assembly by pulling the burner up at an angle.
  6. Replace the burners and check that the burner tubes fit within the venturi tubes beneath the control panel. The burner tubes should not directly connect to the venturi tubes, but they should be at least 1/2 inch inside to prevent the grill from being separated if it is bumped.
  7. To secure the burners in place, reattach the locking nut under the grill.
  8. Replace the control panel, the cooking grate, the flavorizer bars, and the propane tank.
  9. Connect the propane gas regulator to the valve and turn it on again.

That’s all it takes to replace the Weber grill’s burners. Despite the high quality of Weber grill components, all burners ultimately wear out and need to be replaced. If you get the correct components, you’ll discover that doing the work yourself and saving money without buying a new grill is simple.

BBQ Grill Parts USA has many gas grill accessories, burners, heat plates, and ignitors. Check out the components from major grill manufacturers like Weber, Charbroil, and others to get your grill back in working order. Visit and get replacement grill components for your grill; go to BBQ Grill Parts USA.

Typical Flare Pattern Flaws To Replace Burner Tubes On Weber Grill

The presence of a big, uneven yellow flame indicates the presence of a break in the burner. A damaged burner can result in inconsistent heating in your grill, which will only become worse. The burner will eventually break due to the fracture, and you will need to replace it. Get new ones at the beginning of the grilling season so you won’t have to worry about it for another ten years.

Uneven blue flames across the burner, with no flame in certain parts, indicate that some holes in the burner tube are clogged. You may typically unclog the holes in the burner by poking them with a straightened-out metal paper clip.

A burner tube with no flame indicates that the burner’s flow regulator is broken or blocked by the burner’s orifice. A break or fracture in the crossover delivery tube distributes gas from the front burners to the rear burners on older Weber gas grills with the crossover ignition system can also occur on the back burners.


Burner tubes are quite affordable, costing roughly $50 for a new pair. Several firms provide aftermarket Weber grill burners that are less expensive than OEM components. Because Weber components come with a ten-year guarantee, I prefer to use them.


There are affiliate links in this post. At no cost to you, I get commissions for purchases made through links in this post.