How to Remove Weber Grill Burner Tubes?

Step by Step Guide to Remove Weber Grill Burner Tubes?

Have you come to find out the method for removing burner tubes from a Weber grill? If that’s the case, you’ve arrived at the correct location! Owning a Weber grill often comes with the familiar problem of dealing with burnt tubes. Cooking on a grill plagued by nothing other than charred tubes can indeed be a vexing issue.

Luckily, simple steps will help remove those pesky burners from your Weber Grill. In this blog post, we will discuss how to remove burner tubes and some preventative measures for avoiding them in the future.

How to Inspect the Burners on Your Grill?

The first step in removing the burners is to inspect them. This can be done by following these simple steps:

  • Locate your grill’s model number
  • Visit Weber’s website and look up your grill’s manual
  • Once you have located the manual, find the “How to Inspect Your Burners section.”

This will give you a good idea of your burners’ condition. If they are severely burnt, then it is time for some replacements! However, if they only have a few light marks, then some preventative maintenance may be all that is needed.

Common Flame Pattern Defects

A few common flame pattern defects can occur on your grill. These can be caused by various factors, including blockages in the fuel line, clogged orifices, and dirty burners.

Here are some of the most common patterns:

Surging Flames – The flames rapidly alternate between high and low levels. It may also cause an orange hue to appear on the tips of the flames.

Lazy Flames – With lazy flames, you will see mostly yellow with hardly any blue. They will usually be very short as well.

Flare-Ups – Flare-ups are dangerous and should be avoided at all costs! They will cause excessive black soot to build upon the food, which will make it inedible.

Un-even Blue Flames – These are flames that seem very orange. This is not normal and could be caused by clogged orifices.

How to Remove Weber Grill Burner Tubes?

Now that you have inspected the burners and determined which ones need replacing, it is time to remove them. You can use these simple steps to do so:

  • First, turn off the gas supply and let your grill cool down completely before beginning this process!
  • Next, take a wrench or pliers and grab one of the tubes by hand. Use caution as they may be hot from cooking earlier on.
  • After grabbing hold of your burner tube with your tool, twist slowly until it comes loose from the manifold system underneath it. It will likely be tight, so you will need to use force. Be careful not to damage the manifold in the process!
  • Once it is loose from the manifold, remove the tube by pulling it straight up. If it is stubborn and does not want to come out, apply a bit more pressure with your tool until it comes free.
  • Repeat these steps for all of the burner tubes that need replacing on your grill.

Preventing Weber Grill Burner Tubes from Burning

Now that we know how to remove the burner tubes let us prevent them.

The first step is making sure your grill grates are clean. Weber Grills come with porcelain-enameled cast-iron cooking grates that should be free of debris and grease before each use.

Make this part of your routine by pulling out the grate, brushing off any ashes or particles, then washing it down with a damp cloth or paper towel dipped in oil (be sure to dry thoroughly). This will remove any burnt residue and give you an even better sear on all foods!

Another way to avoid burner tubes is to ensure there isn’t too much fuel coming through at once. The more consistent the flame pattern over time, the less chance your burners have for blackening. To do this, you will need to adjust your regulator.

These can be found on the side of most propane tanks and have a knob or screw that allows for flow adjustment. You want it set so there is an even flame but not too much gas – if it’s too high, then you could end up with clogged tubes!

What If I Already Have Burner Tubes?

If they are already burnt out after inspecting the burners from before cooking, all hope may not be lost! Weber has replacement parts available in their online store. For best results, clean out any debris beforehand using our cleaning instructions, then grab some replacements online and get back to grilling ASAP!

Preventative Measures For Safe Use

Several preventative measures can be taken so this doesn’t happen again:

Clearing out excess debris

It may sound simple, but keeping an eye on any buildup of excess food particles will help avoid bigger issues down the road.

Replacing old lines

If there is noticeable corrosion around fuel lines, these should be replaced as soon as possible due to potential leaks later.

Using burner blankers

If your burners are severely burnt, it is good to replace them. However, if they only have minor scarring, using the rubber or ceramic burner blanks will help prevent further damage.

Cleaning out orifices

If there is severe corrosion on the burner tubes and manifold, proper airflow could be prevented through the system. This can easily be fixed by cleaning off these components with an acid brush. If this does not fix the problem, it may be time to replace them.


This is a guide about how to remove weber grill burner tubes successfully. By following this, you can easily remove any Weber Grill Burner Tube that is no longer functioning properly.

By making sure your grill grates are clean and taking preventative measures such as replacing old lines or cleaning out excess debris, you should have a safe grill again!


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